4 & 5-Panel Cover Box
LUXURY MAGNETIC BOX WITH FOLDER COVER AND RIGID TRAY
Luxury rigid boxes / 4 & 5-panel cover box
Resilient packaging for your cherished items
This product is distinguished not only by its luxurious appearance but also by its proven reliability. The arrangement of layers of hard greyboard around a rigid tray makes the construction exceptional in its strength. The magnetic closure securely holds the box closed. The model allows the use of premium papers and print finishes over a large surface for an enhanced luxury statement.
CUSTOMISATION OPTIONS
Box style options
MAGNETIC CLOSURE
One or two magnet pairs
HARD COVER OPTIONS
4 or 5 panels
FLAP HEIGHT
Full-height of partial-height flap
DESIGN UPGRADES
Ribbons, tray inserts, pockets, sleeves and custom developed elements
Detailed info below:
Box Anatomy; Design Upgrades
MINIMUM ORDER – 100 PCS
Sizes, materials & finishes
SIZES
Variety of stock cutters or custom size by request
PREMIUM PAPERS
White or colour-dyed papers made in Europe, smooth or textured in different patterns
PRINTING OPTIONS
CMYK or Pantone printing for exact colour match
LUXURY FINISHES
Foil blocking, foil embossing, foil debossing, blind embossing, blind debossing or spot UV
COATING
Matt, gloss or soft touch lamination
1300 +
STOCK SIZE CUTTERS
AVAILABLE
60 +
DESIGN ELEMENTS READY FOR
PRODUCTION
100 +
PREMIUM PAPERS IN
PRODUCTION
Structural elements
The box is supplied assembled and set up. It is made from two parts glued to each other, one of which is the folder-style hard cover and the other is a rigid tray. The same rigid tray style is used for the two box options, what differs is the number of panels on the cover – the 4-panel and 5-panel cases .
The box has magnetic closure, usually consisting of two pairs of magnets and metal plates.
The cover’s spine can be glued to the tray, or it may remain unglued to lay flat.
Materials
All elements have a greyboard core and are covered with a binding material.
Most often, the greyboard is 2 mm thick, but the thickness may vary according to the client’s request. The binding material is typically thin paper.
The hard cover greyboard is split into 4 or 5 panels. The layers of the binding material between the panels serve as hinges.
The box has magnetic closure, usually consisting of two pairs of magnets and metal plates.
The cover’s spine can be glued to the tray, or it may remain unglued to lay flat.
Materials
All elements have a greyboard core and are covered with a binding material.
Most often, the greyboard is 2 mm thick, but the thickness may vary according to the client’s request. The binding material is typically thin paper.
The hard cover greyboard is split into 4 or 5 panels. The layers of the binding material between the panels serve as hinges.
Closing Flap Height
Listed below are the possible flap options. This functionality can be discussed and taken into account during the project brief step of the process at the beginning of our project.
The flap shape remains rectangular in both of the following scenarios.
The full height flap covers the front of the box fully and equals the depth of the box.
FULL HEIGHT FLAP
FULL HEIGHT FLAP
The partial height flap covers the front of the box to some extent. Where the 5-panel box is concerned, the partial closing flap may overlap the opposite end panel or meet it halfways.
PARTIAL HEIGHT FLAP
OVERLAPPING PANELS
MEETING PANELS
The full height flap covers the front of the box fully and equals the depth of the box.
FULL HEIGHT FLAP
FULL HEIGHT FLAP
The partial height flap covers the front of the box to some extent. Where the 5-panel box is concerned, the partial closing flap may overlap the opposite end panel or meet it halfways.
PARTIAL HEIGHT FLAP
OVERLAPPING PANELS
MEETING PANELS
A ribbon pull is highly recommended to complement the flap’s opening function.
Make it remarkable
The box upgrades are packaging design elements for extra functionality, custom inner shape or new capacity. Each of them presents a great opportunity to create tailored packaging solutions.
Ribbons
Delicate flat ribbons are a great embellishment to the luxury box. They come in a great variety and are available in different widths and lengths, colours and materials.
The ribbons are easy-to-use pulls or stoppers and add to the box appeal and to the unboxing experience. For our products, we offer ribbon pulls, ribbon lifts and ribbon stops, which can be used separately or in combination. Design tips
Tray Inserts
The tray inserts are custom elements made from paper and solidboard. They create custom inner shapes or change the tray capacity.
All the extra inserts are instruments for a greater unboxing experience. They can be used separately or in combination. The interior tray and interior lid are packaging solutions pre-designed by nPack’s team and customisable in size and appearance. Dividers and custom inlays are developed according to clients’ projects. Design tips
Pockets
All pockets provided by nPack are box elements made from paper and solidboard. Paper pockets are made to order and their shapes and sizes are customisable. They are suitable for flat paper sheets, such as documents and certificates, or for any type of card. The sleeve pocket and the paper wallet serve as envelopes while the mounting corners fix an envelope to the box’s top panel. Typically, the pockets are glued to an exact place on the box according to clients’ needs. Design tips
Sleeves
The sleeves are partial box wrappers opened at two ends.
The outer sleeve and the banderole are used as means of fixing the box closed, or just for the purpose of adding an extra printable surface. The lift-off band is a specially developed sleeve which uses a tear-off strip which turns it into a handle to take out one box from another box. Design tips
More upgrade options can be specially developed and produced for specific product and brand requirements.
Inside look at real-life projects
Project Brief
1.
PROJECT OUTLINE
We highlight the purpose and key elements of the packaging project. We start a discussion about product type, sizes, colours, materials, branding methods and more.
INITIAL QUOTING
Based on project specifics in combination with the established design features and quantities, we quote exact unit cost or а rough price range and all one-time expenses.
Sustainability Management
We transparently share choices of packaging features for a sustainable packaging product through a well-managed design and manufacturing process.
PRODUCT RECYCLABILITY
RECYCLED MATERIALS
CARBON FOOTPRINT MANAGEMENT
PAPER OFFCUTS UTILISATION
SIZE AND DESIGN OPTIMISATION
